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Airex Corporation ISO 9001 Certification
Road To Prototypes
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Road To Prototypes
The prototyping process will provide proof-of-concept to the design approach. The design is fabricated and evaluated in real world applications to demonstrate performance in actual operating conditions.

Implementation of the following elements will validate sub-component contributions and interaction in the broader system environment. Prototype evaluation can continue at the system level to optimize product performance.

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Development Process
Typical Project Inputs
Design Concepts & Approaches
Road To Prototypes
Manufacturing Partnerships

Basic Research results in a selection of underlying technologies that are brought to bear on the customer design requirement. A continuing focus on fundamental research provides Airex with alternative choices that are employed to optimize the design approach. A unique blend of technology selections is typical of our design implementations. Airex is a recognized leader in bringing state-of-the-art technology to commercial design strategies.
Miniature Motor

External Rotor Assembly

Rotary Test Platform

Linear Test Platform

Magnet Test Assembly Drawing

Coil Assembly
The Final Technology Selection is a down select of basic research solutions. The appropriate combination of select technologies will reduce cost, improve performance and deliver unparalleled product quality over the product life cycle. These elements affect all aspects of the design from product structure to final configuration including material selection, design topology, component interface, manufacturing cycle, production cost, time to market, etc.
Final Design decisions result in the Proof of Concept prototypes. Prototypes are fully tested to assure the suitability of the components for the intended application. Design goals and product specifications established early in the program are evaluated against empirical tests. Fully traceable, electronic data collection combined with statistical analysis and Design of Experiments techniques insure independence between the test and the specification. The incorporation of electronic breadboards, rapid prototyping and active design models is combined with concurrent manufacturing design to meet the product goals.
Applications Engineering uses electronic spreadsheets, simple models and historical data to determine the applicability of a process or component to a given application. Applicability is based on criteria appropriate to the end use for the target market, including volume, cost, environment, life and regulatory compliance.
Component Development at Airex extends from product conception through customer satisfaction. The ultimate goal is to incorporate the component into the customer system. This requires that important inputs to the design be recognized early in the development process. This includes such issues as cost, availability of subcomponents, delivery and compatibility of materials.
Advanced Research investigates fundamental elements of the problem and identifies a solution. Airex has a broad range of choices in our solution set and a history of thinking outside the box. Experience in state-of-the-art technology and unsurpassed analytical tools combine to influence the final solution. The approaches developed at this level are incorporated into the final design approach.
Documentation of the final component configuration is provided in compliance with our ISO 9001 Quality Program. Documentation begins with a contract review and is carried through the program in design books maintained by all project contributors. This creates a clear view of both the design and the build process. The documents evolve in a comprehensive data base that delineate design changes and expands into complete production processes.
Prototyping of the new design minimizes risk by validating assumptions and exposing unforeseen issues early in the design cycle. Performance is fully tested at the application level under actual operating conditions. Qualification tests can be initiated during this period such as life, vibration, thermal, humidity, shock or radiation testing.
 

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Development Process Typical Project Inputs Design Concepts & Approaches Road To Prototypes Manufacturing Partnerships
Linear Motors Contract Mfg. Rotary Motors Voice Coil Actuators Magnetic Bearings Automated Mfg. Equipment Systems Integration
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