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During the Conceptualization process a product design
strategy develops and size/configuration is determined. |
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The use of advanced technology and Computer Aided Design
Tools are key to our design process. This technology includes Lumped
Parameter Models, Solid Models, 3D Magnetic FEA and Thermal FEA. We also
develop and implement custom design software to supplement the computer models
and license off-site customer interaction. Computer driven models allow cost
effective optimization across the design space. |
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The Materials Study in this phase secures the appropriate
balance between performance and cost. Design models are continuously updated
with material sampling, source data, empirical testing, statistical analysis
and incoming inspections. |
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Initial Costing includes evaluation of the cost of
technology that may enhance or expedite the product's development. Estimations
of tooling and manufacturing costs are weighed against volume requirements and
schedule to complete the program implementation. |
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Process Evaluation is an integral part of the design
activity. A matrix of anticipated production tooling and associated processes
is evaluated and dynamically applied over the product life cycle. Documentation
is initiated in conformance with our ISO 9001 plan for all manufacturing
processes, tests and methods at this point in the program. |
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Key Subcontractors and Vendors are critical to the success
of every project. Vendor credentials and services are continuously monitored
thru in-coming inspections, on-site evaluations and quality audits. Airex has a
history of productive relationships with these vendors and takes pride in these
associations. |
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A Project Schedule is created with work tasks, timelines,
resources and delivery dates established. Airex places a high priority on
delivery schedules throughout the entire development process. We begin all
projects with a contract review that outlines every aspect of the program. The
conceptual phase of the program is the initiation of this schedule.
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Concept Verification occurs with the implementation of test
slices, alternative model data and magnetic scanning. Engineering trials and
customer reviews of breadboard samples lead us to concise verification of the
design. |
Design Services
